Trade Secrets: What Materials Can You Use to Make Custom Filleting Tools?

Working with WEST SYSTEM® Epoxy products opens up a world of creativity. The key to success is proper mixing. However, what happens when you want to make custom filleting tools? According to Hamish, your options are only limited by your imagination.

Why is Epoxy So Versatile?

Epoxy is incredibly versatile. In fact, you can use a variety of tools – brushes, rollers, mixing sticks, even freezer bags – to apply your epoxy. The important thing is to prepare these tools properly and clean them well afterwards.

What Makes a Good Filleting Tool?

Interestingly, just like with applying epoxy, you can use almost any rigid material for filleting. The material just needs to be smooth and the right shape (or able to be cut to the right shape).

What Can You Use to Create a Custom Filleting Tools?

When asked about creating a custom filleting tool, here are some options Hamish suggests:

Starting with Mixing Sticks

The most straightforward choice is the WEST SYSTEM 804 Reusable Plastic Mixing Sticks. At 19mm wide and 140mm long, they’re perfect for smaller projects, like small dinghies or stitch-and-glue boats. For larger fillets, you might want to consider the options below.

Next, Consider Hardwood

Hardwood is a great material for a rigid filleting tool. You can cut a radius on your own piece of hardwood, or use the WEST SYSTEM 804B Wooden Stirrers. These 300mm x 27mm beech stirrers are robust and easy to shape. Just remember to clean them thoroughly after use.

Then, Think About Plastic Squeegees

Many people prefer to cut a radius onto one of the WEST SYSTEM 808 Plastic Squeegees. These 90mm x 150mm squeegees can be easily trimmed to form a 75° angle and a fillet radius of your choice.

Finally, Consider What Works for You

Plastic piping, old credit cards, the bottom of a mixing pot, a paper cup, or plastic measuring scoops – the choice is yours. The only requirements are that the tool is rigid and smooth (ideally glossy) for an even fillet and easy cleaning, and that it can be easily shaped if needed. Remember, the best tool is often the one that works best for you.